Unisteer 8001020-02 S10 Rack & Pinion 1996-2004 User Manual

pg. 1 655590 1982-2004 2-WHEEL DRIVE GM S-SERIES TRUCKS & SUV’S (’82-95) 8000990-01 & 8000990-02 (’96-04) 8001020-01 & 8001020-02 Fu

pg. 10 655590 11. Thread the jam nut onto the heim-joint then insert heim joint into the hole on the column support bracket approx. 10 turns. 12. I

pg. 11 655590 14. U-joint Mis-Phasing: (To provide proper turn, U-joints will need to be 90 degrees opposite of each other) 15. Reinstall and torq

pg. 2 655590 KIT CONTENTS: # Part Number Description Quantity 1a 8000980-01 Rack And Pinion Assembly (Only in 8000990-01) 1 1b 8001030-01 Rack And

pg. 3 655590 3. Remove front wheels, cotter pins and nuts on outer tie-rod ends. 4. Remove the two bolts on the passenger side of frame rail se

pg. 4 655590 6. Remove the three bolts on driver side that retain steering box, and remove the entire steering box. Note: If vehicle is equipped

pg. 5 655590 Installation of Rack and Pinion 1. Your new Rack and Pinion has been shipped assembled to mounting bracket. It will be necessary to

pg. 6 655590 4. It will be necessary to use two stock right hand thread outer tie-rod ends. Thread the new tie-rods into the new rack e

pg. 7 655590 Steering-Shaft Installation 1. Remove lower dash trim on the driver’s side. It may be necessary to disconnect the emergency brake re

pg. 8 655590 4. From under-hood area, remove three attaching bolts that hold the steering-shaft cover to the firewall and slide the cover off of t

pg. 9 655590 8. From inside vehicle, slide the upper portion through the firewall and connect the u-joint from the shaft to the steering column an